What Are Tennis Rackets Made From?

By Tennis Rackets UK Editorial Team · Updated · Sources checked

Player holding a graphite composite tennis racket on a clay court
In short: Modern tennis rackets are made of graphite composite (carbon fibre in epoxy resin). Small amounts of titanium, tungsten, aramid, basalt, fibreglass or graphene are added to tune stiffness, weight and feel. Strings are nylon, polyester or natural gut. Grommets are moulded plastic, and grips are usually polyurethane.
Contents

Almost every adult tennis racket sold today has a frame made of graphite composite: layers of carbon fibre set in epoxy resin. Manufacturers blend in small amounts of other materials to tune stiffness, weight distribution and vibration. The strings, grommets and grip are made from separate materials again.

The parts of a tennis racket and their materials

PartTypical materialJob
Frame (head, throat, shaft)Graphite composite, sometimes with titanium, tungsten, aramid, basalt, fibreglass or grapheneStructure, stiffness, weight and balance
StringsPolyester, nylon (synthetic gut or multifilament), natural gut, aramidEnergy return, spin, control, comfort
Grommet strip and bumper guardMoulded nylon or similar plasticsProtect strings and frame edges
Handle palletPolyurethane foam or compositeForms the octagonal handle shape
Replacement gripPolyurethane on padded backing, or leatherComfort, tack, shock absorption
Butt capMoulded plasticSeals the handle, carries size and branding

From wood to graphite: a short history

PeriodMain frame materialWhat changed
1870s–1970sLaminated woodNearly all rackets were wooden, with small heads and heavy frames
1967SteelWilson launched the chromed tubular steel T2000, based on René Lacoste’s patented design. Billie Jean King’s 1967 wins made it the first non-wood racket to win a Grand Slam
1968 onwardsAluminiumSpalding’s Smasher and Head’s aluminium frames (shown at the 1969 US Open) made metal lighter
1970sAluminium oversizeHoward Head’s oversized Prince frame enlarged the hitting area
Early 1980sGraphite compositeFrames such as Dunlop’s Max 200G (McEnroe, 1983) moved the pros to carbon fibre
1987—Last wooden racket seen at Wimbledon

The full story is in our history of tennis rackets.

Graphite (carbon fibre composite)

“Graphite” on a racket means carbon fibre reinforced polymer. It became the standard because it is light, stiff and can be moulded into almost any beam shape.

How a graphite frame is made

  1. Cutting the pre-preg: carbon fibre sheets pre-impregnated with resin are cut into strips.
  2. Lay-up: strips are wrapped at different fibre angles around an inflatable bladder or tube. Extra layers go where stiffness or mass is wanted.
  3. Moulding: the wrapped tube goes into a steel mould shaped like the racket. The bladder is inflated to press the layers against the mould.
  4. Curing: heat and pressure harden the resin into one solid shell.
  5. Finishing: string holes are drilled, the frame is sanded and painted, then grommets, bumper, handle and grip are fitted.

Changing fibre grade, layer angles and where extra layers go is how engineers control:

Row of graphite tennis rackets with different grips on a wooden rack

Titanium and tungsten

Titanium and tungsten are used in small quantities rather than as the main frame material.

Fibreglass, aramid and basalt

Graphene and other nano-materials

Head began adding graphene to its rackets in 2013. Other brands have used carbon nanotubes or similar reinforcements. The usual goal is to strengthen the shaft so weight can move to the head and handle.

How much any one material changes playability is hard to isolate. Treat marketing names as a guide to the frame’s design intent, not as a measurement.

What materials mean for how a racket plays

If a frame uses more…You usually get…Watch out for…
High-modulus graphiteStiffness, power, precisionHarsher feel, more shock to the arm
FibreglassFlex, comfort, lower priceLess power and stability
Tungsten weightingStability, plow-throughExtra swingweight, slower to manoeuvre
Aramid or basaltVibration damping, “connected” feelCan feel muted
Thin, flexible beamControl and feelLess free power

Padel rackets: same materials, different build

Padel rackets use the same composite families (carbon fibre and fibreglass), but as a solid perforated face around an EVA or foam core instead of a strung frame. Stiffer carbon faces give control, and fibreglass is more forgiving, just as with tennis frames. See padel rackets explained, EVA vs foam cores and the full padel vs tennis racket comparison.

What this means when buying

Material labels matter less than the numbers they produce: weight, balance, stiffness (RA), head size and string pattern. Two graphite rackets can play completely differently. New to the jargon? See the glossary. Starting out? Read the best tennis racket for beginners. Our guide to choosing a tennis racket explains how to read those specs, and every racket still has to meet the ITF size rules.

Frequently asked questions

Are tennis rackets made of carbon fibre?
Yes. What racket makers call “graphite” is carbon fibre reinforced polymer: carbon fibre sheets set in epoxy resin. It has been the standard frame material since the 1980s.
Is a titanium tennis racket made of titanium?
No. Titanium is added as a fibre or mesh layer inside a graphite composite frame. The main structure is still carbon fibre.
Why is tungsten used in tennis rackets?
Tungsten is very dense, so a small amount placed at specific points on the head adds mass exactly where it improves stability on off-centre hits, without increasing overall weight much.
When did players stop using wooden rackets?
Graphite composites took over in the early 1980s. The last wooden racket seen at Wimbledon was in 1987.
What are tennis strings made of?
Natural gut (from animal intestine), nylon (synthetic gut and multifilament), polyester, or aramid/Kevlar. Polyester has dominated professional tennis since the late 1990s. See our strings guide.

Sources

  1. Tennis technology — Wikipedia — wood, steel, aluminium and graphite eras; last wooden racket at Wimbledon (1987)
  2. Jimmy Connors — T2000, International Tennis Hall of Fame racquet collection
  3. Head (company) — Wikipedia — graphene used in rackets from 2013
  4. ITF Rules of Tennis, Appendix II